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Plastic Pressure Vacuum Formed Automotive Parts Eco - Friendly 1-12 MM Thickness

Wuxi Ocean Technology Co.,ltd
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Plastic Pressure Vacuum Formed Automotive Parts Eco - Friendly 1-12 MM Thickness

Brand Name : OEM
Model Number : OEM
Certification : ISO9001 ,CCC
Place of Origin : China
MOQ : 100 pcs
Price : USD+1.8-25 + pcs
Supply Ability : 1000000+pcs + per Month
Delivery Time : 10-30days
Packaging Details : EPE, polyfoam, carton, or other required packing materials
Item : Customized vacuum forming automotive plastic large parts for auto machine
Size : Customer customized
Process : Vacuum thermo-forming
Thickness : 1-12MM
Color : White /Black/Any color
Place of origin : Wuxi,China(Mainland)
Lead time : Within 15 days
Material : ABS,PMMA(Acrylic), PS, PP, PE PVC, PET, PETG, and HIPS ETC
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Customized vacuum forming automotive plastic large parts for auto machine



Heavy gauge thermoforming is a process that converts a flat sheet of plastic into a functional form.
Since it is a low pressure process, our tools are simpler and less expensive than other molding processes.
Vacuum forming is a simple process which you may already be familiar with, where a hot sheet is stretched over a male mold, and vacuum is applied between the sheet and the mold, pulling the sheet tight to the mold. Once it cools, the sheet takes on the shape of the tool. With our 3-dimensional trimming equipment, we can then trim out the finished part with a high degree of accuracy and repeatability. There are an infinite number of applications of this process


Pressure forming is a more complex process where the hot sheet is drawn into a female mold, and then a tank closes off the mold and pressure is introduced on the non-mold side while vacuum is applied on the mold side. The sheet is drawn very tightly to the mold, and the resultant part then has all of the fine detail of a molded part, but with less tooling. This is the process of choice where you need a very highly cosmetic look, identical to molding, with tight radii and fine surface detail but the part size is large and volumes are just too low to justify injection molding. Many industrial machines and medical and scientific equipment employ pressure formed enclosures to give them a distinctive and attractive appearance.

Material
ABS,PS,PMMA,PVC,PC,PP,HDPE,PETG,PET Optional
Design
Customized 2D or 3D Drawing Provided By Client
Size
Customized, Within Size 5000*2000*600 mm
Thickness
1.0mm~15.0mm
Features
Eco-Friendly, Durable, Safe To Use, High-Quality
Processing
Vacuum Forming, Glue
Packing
Poly bag+EPS Foam+Carton, Wood Box Or Customers' Requirement
Lead Time
5-30 Days Depend On Real Situation
Shipping Method
Sea Transport, Air Freight or Railway Transport
Payment
Deposit+Fully Pay Before Shippment


Once a vacuum forming has been created out of a sheet of plastic, a finishing operation will be needed in most cases to turn it into a usable product. Common vacuum forming finishing methods include:

Guillotining: The product is cut out of the sheet by pressing a blade through the product into a die underneath. This is a clean way of removing vacuum formed parts from the material sheet. It doesn't require a special cutting tool to be made for an individual product and is therefore suitable for low volumes of parts where straight lines are no problem. Cutting only straight lines and being a fairly slow approach compared to other finishing methods, guillotining can be expensive for projects with larger, more complex quantities.

Drilling: If simple round holes are the required finish, manually drilling them is a good solution for small quantities. Drilling guides can be used to ensure holes can be drilled quickly in the right place. As this is a labour-intensive method, it is only suitable for small production quantities.

Roller cutting: Process whereby the vacuum formed product is placed on a custom made cutter and pushed through a roller cutter machine. An efficient way of cutting vacuum formed items from the original sheet of vacuum forming material. The cutter can also cut any necessary holes, such as cable or access holes, at the same time. Roller cutting is suitable for fairly large items, where precision alignment is not required. As the vacuum formings and the cutter are rolled sideways through the roller cutter machine, some misalignment can occur. Roller cutting can't be used for making holes or features in the sides of vacuum formings, as the cutter tool always cuts vertically from the bottom.

Press cutting: This is a very precise method of cutting which uses a press and a custom precision made cutting tool. This method is very suitable for items where the roller cutter process wouldn't achieve the precision required. It's often used for punching very small finished items out of a plastic sheet, rather than punching features into a product. Press cutting can't be used to make features in the sides of vacuum formings.

Cutting with a CNC machine: Machining is a very precise method of creating holes & features. The real advantage is that it can be used to create features in the sides of vacuum forming, e.g. guide rails for a tray that needs to slide onto shelving. It can also cut sidewalls of a different depth than the pockets - something which cannot be done with roller or press cutting.


Product Tags:

thin gauge thermoforming

      

3d vacuum forming

      
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