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Nice Thick Sheet Vacuum Forming High Temperature Resistance Plastic Auto Part

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Nice Thick Sheet Vacuum Forming High Temperature Resistance Plastic Auto Part

Brand Name : OEM
Model Number : OEM
Certification : ISO9001 ,CCC
Place of Origin : China
MOQ : 100 pcs
Price : USD+1.8-25 + pcs
Supply Ability : 1000000+pcs + per Month
Delivery Time : 10-30days
Packaging Details : EPE, polyfoam, carton, or other required packing materials
Item : Nice vacuum forming plastic auto part OEM plastic auto part for cars
Thickness : 1-12MM
Color : White /Black/Any color
Material : ABS+UV+FR
Band : OEM
Size : OEM
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Nice vacuum forming plastic auto part OEM plastic auto part for cars


Thermoforming is a plastic manufacturing process in which the thermoplastic sheets are formed with the application of heat and pressure in a mold. The thermoplastic sheet is held horizontally over a mold surface and clamped with a holding device. The sheet is heated up to predetermined temperature using a heating element called heater. The thermostat is used to maintain the temperature of the heater. When the temperature becomes substantially high in the mold, the temperature is controlled by adjusting the heater and providing the cooling air. The thermoplastic sheet softens with the application of heat and is pressed into or stretched over the mold surface by application of air pressure or by any other means. The softened sheet conforms to the mold shape and it is held in place until it cools. The mold cavity is opened and the thermoformed part is released. Some of the plastic materials require air cooling in order to make those rigid quickly, because plastic materials have low thermal conductivity. The excess material is then trimmed out from the formed part. Excess material can be reground, mixed with unused plastic, and again reformed into thermoplastic sheets. Thin sheet (up to 1.5 mm) and thick sheet (about 3 mm) can be formed easily.

ITEMDETAILED INFORMATION
MaterialABS/PMMA/PE/PP/PC/PS/PET/PVC/EPS/HIPS/APET/PETG etc.
Thickness/SizeMaximum 12mm/within 3000mm
ProcessVacuum forming/Thermoforming/CNC machining/SLA etc
Design and shapeCustomized
LogoSilk screen printing, spray painting, Sticker, laser etching, chrome plating etc
ColorRefer toPantone color
PackingWrapping paper,PE foam,Carton box or Wooden case
Lead time7-10 days for tooling & sample order,10-20 days for mass production
ShippingBy express, by air, by sea
Payment termsT/T 50% deposit first, and 50% banlance before the shipment
Company cetificationISO9001 and ISO14001
Business typeOEM manufacture
Delivery termEXW,FOB, CFR,etc.
Mould materialAluminum

Thermoforming is, at its core, the process of taking a sheet of plastic material, heating it up until its pliable, and forming it to a three-dimensional shape, then trimming and finishing it into a usable product. Here’s how the process works.


DESIGN

Every thermoforming project starts out with a design. Usually, thermoformed plastic is used as a part of a larger product. Often (though certainly not always), it’s the outer protective and aesthetic covering for a piece of equipment. Whatever it’s being used for, most thermoformed products start out as a CAD model or drawing. Often, when our customers come to us with a CAD file, our engineers work with the customer to refine the model into a shape that will work well with our plastics manufacturing process.


MATERIALS SELECTION

After the final designs are ready, we work with our customers to select the right material for their project. ABS plastic is the most widely used plastic material for thermoforming, but there are quite a few other options that can be selected for either aesthetic or functional reasons, including fire-rated and high heat materials. Every material has unique physical properties and benefits, and thermoforming also allows for a selection of colored and textured materials that can greatly enhance the appearance of the final product.


TOOLING

The next step in the thermoforming process is the creation of the mold that the plastic will be heated to, commonly called tooling. Our thermoforming process uses aluminum molds. Depending on the size and complexity of the materials being used in the project, it’s often possible to combine several individual parts into a single mold, reducing tooling costs, material costs and production times. Our large scale thermoforming capabilities make this a compelling option for many Ray Products customers.


THERMOFORMING

Once the materials are selected and the tooling has been created, the next step is to actually form the plastic to the mold. This is done by first heating the plastic sheet to a pliable temperature, then shaping it to the mold using vacuum pressure, air pressure or a combination of both. Once the material has been formed to the mold, it’s cooled and removed from the mold, retaining its final shape. Since the final project cools against the mold surface under ambient temperatures, finished parts have zero residual stress.


TRIMMING

Once a piece of plastic is thermoformed, there’s still some of the original material that needs to be trimmed away. At Ray Products, we use fully robotic 5 and 6-axis trimmers that can quickly cut complex and precise shapes, resulting in faster production times and more accurate and flexible cuts. At Ray Products, our robots also perform secondary operations such as cutouts, through holes and other features that require the removal of material.


SECONDARY OPERATIONS

After a custom plastic piece has been thermoformed and trimmed, that’s still not always the end of the story. At Ray Products, we offer many secondary operations in-house, including painting, silk-screening, EMI/RFI shielding, the installation of inserts and other fastening devices and the assembly of hinges, handles and other hardware. Combined with our proven supply chain management, these services let us work as a single-source partner for many of our customers, so that when they receive the completed part from Ray Products, it’s fully ready to integrate with the rest of their manufacturing process.


Product Tags:

vacuum thermoforming products

      

vacuum forming plastic sheets

      
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